TYCORUN
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Manufacturing Excellence

Leading Electric Motorcycle Factory in China

From advanced electric motorcycle manufacturing lines to rigorous QC and global logistics, we deliver fleet-ready EV solutions tailored to your market standards.

10+
Years of Manufacturing
2
Production Sites
5,000+units
Monthly Capacity
50+
QC Checkpoints
30+
Export Markets
ISO/CE
Certifications

Virtual & Onsite Factory Tours

Explore TYCORUN's advanced electric motorcycle manufacturing—virtually or in person.

Virtual Tour

30–45 min
  • Interactive video walkthrough of production lines
  • Live Q&A with our engineering and QC teams
  • Review of QC checklists & documentation

Onsite Visit

Half day
  • Guided workshop and production line walkthrough
  • Comprehensive audit of processes and quality control
  • Sample inspection & live testing observation
Factory floor plan
Factory floor plan
Welding station
Welding station
Assembly line
Assembly line
Testing area
Testing area

TYCORUN Workshops & Facilities Overview

Our workshops are designed for high throughput, full traceability, and export-ready quality control, ensuring every electric motorcycle meets international standards.

Frame Welding & Fabrication

Frame Welding & Fabrication

Precision jigs and automated welding ensure consistent, strong frames.

Painting & Surface Treatment

Painting & Surface Treatment

Multi-layer electrostatic powder coating for durable, corrosion-resistant surfaces.

Assembly Line

Assembly Line

Structured workstations with calibrated tools for accurate, repeatable assembly.

Electrical & Harness Installation

Electrical & Harness Installation

ESD-controlled stations for wiring, controller, and battery integration.

End-of-Line (EOL) Testing

End-of-Line (EOL) Testing

Functional tests, safety inspections, and road simulation before packaging.

Aging & Road Simulation

Aging & Road Simulation

Extended run-in testing detects early failures and verifies long-term reliability.

Packaging & Warehousing

Packaging & Warehousing

Export-ready packaging optimized for container loading and safe delivery.

QC Lab & Incoming Inspection

QC Lab & Incoming Inspection

Material testing, component sampling, and supplier verification ensure quality from the start.

Electric Motorcycle Manufacturing Process

Consistent quality, traceable production, and fleet-ready reliability at every step.

STEP 1

IQC

STEP 2

Welding

STEP 3

Painting

STEP 4

Assembly

STEP 5

Electrical

STEP 6

Testing

STEP 7

Packaging

Key Equipment & Automation

Automation and calibrated tools ensure consistency, efficiency, and full traceability.

Welding & Fabrication

  • Jig Fixtures— Accurate frame alignment
  • MIG/TIG Welding Stations— Semi-automated for consistency
  • CMM Measurement— Dimensional verification
  • Laser Cutting— Precision parts fabrication

Assembly

  • Calibrated Torque Tools— Digital logging for accuracy
  • Standard Workstations— Visual work instructions
  • ESD Controls— Safe electronic component handling
  • Barcode Tracking— Full component traceability

Testing

  • Brake Test Bench— Performance validation
  • Dyno/Roller Test— Motor & speed verification
  • Electrical Test Station— Safety and functionality
  • Lighting Check Fixture— Complete vehicle inspection

Packaging

  • Drop-Test Packaging— Validated for durability
  • Barcode/Label System— Shipment tracking
  • Container Loading Tools— Optimized for export

Quality Control & Testing

Multi-stage inspections ensure consistent quality, reliability, and fleet-ready performance.

IQC — Incoming Quality Control

Supplier verification, key component sampling, and documentation review.

  • Supplier qualification records
  • Component sampling inspection
  • Material certificate verification
  • Incoming defect rate tracking

IPQC — In-Process Quality Control

Process checkpoints, torque verification, and wiring/connector inspection.

  • Assembly checkpoint audits
  • Torque validation logging
  • Wiring & connector inspection
  • Visual inspection gates

FQC/EOL — Final & End-of-Line Tests

Functional testing, safety verification, appearance inspection, and serial traceability.

  • Full functional testing
  • Safety system verification
  • Appearance & labeling check
  • Serial number registration

Standard Test Items

Braking Performance Test
Electrical Safety Inspection
Lights & Signals Verification
Road & Roller Simulation
Waterproof & Dust Testing
Battery Charge & Discharge Test

Traceability & Configuration Control

For large-scale fleet programs, maintaining configuration consistency is as critical as manufacturing itself.

Model Configuration Management

Strict BOM alignment across all batches ensures 100% technical consistency.

Batch Records & Serial Tracking

Full lifecycle traceability—from components to finished motorcycles.

Pre-Shipment Inspection (PSI)

Detailed internal QC reports included; third-party inspections available for bulk orders.

Certifications & Compliance Documents

Available certifications and technical documentation vary by vehicle model, battery configuration, and destination-country regulations. We support OEM and export projects by preparing the required documents in accordance with local compliance requirements.

ISO 9001:2015

ISO 9001:2015

Quality Management System

CE Marking

CE Marking

European Conformity

EEC/COC

EEC/COC

European Type Approval

RoHS

RoHS

Hazardous Substances Compliance

Export Packaging, CKD/SKD & Shipping Support

Export-ready packaging and documentation planning for bulk orders.

Packaging Options

Carton or steel-frame packaging based on model and shipment volume.

CKD / SKD Support

CKD and SKD options available for container efficiency and local assembly.

Container Loading Plan

Factory-planned loading layouts to maximize container utilization.

Shipping Terms

FOB or CIF terms supported, with export documentation for customs clearance.

Electric Motorcycle Factory FAQ

Yes. Our electric motorcycle factory in China offers both virtual audits and onsite factory visits. Virtual tours last approximately 30–45 minutes via video call and include a live walkthrough of production lines with real-time Q&A. Onsite visits follow a half-day program, allowing in-person inspection of manufacturing processes and sample review. Scheduling is arranged in advance.
Our electric motorcycle manufacturing facilities operate with a combined monthly capacity of over 5,000 units across two production sites. Production capacity can be scaled based on confirmed order volume and manufacturing planning. For large or recurring orders, early volume alignment is recommended.
Our electric motorcycle factory maintains batch consistency through a multi-stage quality control system, including Incoming Quality Control (IQC), In-Process Quality Control (IPQC), and Final Quality Control / End-of-Line testing (FQC/EOL). BOM version control and batch traceability records ensure configuration accuracy across production runs.
Each electric motorcycle undergoes standardized pre-shipment testing, including brake performance testing, electrical safety and functional checks, lighting and signal verification, and road simulation testing. Additional tests—such as waterproof and dust resistance or battery charge–discharge cycling—are conducted based on model specifications and project requirements.
Yes. Our electric motorcycle manufacturing services include full OEM and ODM support, covering custom colors, logo application, decals, packaging artwork, and configuration adjustments. Customization scope is defined during project evaluation to ensure manufacturability and compliance.
We provide standard procurement and export documentation, including product datasheets, technical specification sheets, user manuals, warranty documentation, and compliance declarations such as CE, ISO, and RoHS. Additional certificates and documents may be prepared based on destination-country regulations.
Yes. Our electric motorcycle factory supports CKD (Completely Knocked Down) and SKD (Semi-Knocked Down) shipping options for applicable models. These configurations help optimize container utilization and support local assembly or market-specific import requirements.
Minimum order quantity typically starts from 50 units, depending on the electric motorcycle model and configuration. Standard lead time ranges from 30 to 45 days after order confirmation, subject to production complexity and current manufacturing schedules.

Book a Factory Tour or Request a Quotation

Share your model category, target volume, and destination market. We will arrange a factory tour and confirm MOQ and lead time accordingly.

What You'll Receive

  • Recommended models based on your use case
  • MOQ & lead time for your configuration
  • Factory tour schedule (virtual or onsite)
  • QC checklist & compliance documents
24-Hour Response

We respond within 24 business hours with tour schedule and MOQ guidance.

Your information is secure and will only be used for tour scheduling.